An important part of custom embroidery is digitizing. Digitizing is
the process of converting artwork into a stitch file that can be read by
an embroidery machine and interpreted as different stitch types. So
what are the steps that lead to a perfectly digitized design?
Preparing Artwork for Embroidery Digitizing
The digitizer has to analyze the design to find out if it needs to
be edited for embroidery. Artwork designed for print media can not
always be embroidered properly; they have to be simplified first. Other
changes that may need to done are resizing the image, eliminating
outlines and enlarging small text.
Pathing
Once a design has been modified using a graphics software,embroidery digitizing the file
is used as a template for an embroidery program to create a stitch file.
The digitizer will then have to decide how the pathing in the logo will
run. The sequence of stitches in a design is known as pathing. The
execution of the design is greatly determined by the pathing. If the
sequence in the embroidery isn't correct, the design might have gaps and
turn out to be uneven. The pathing also effects the length of running
time of a design on the machine. Though this might not seem important, a
design with a shorter run time will be less costly.
Assigning Embroidery Stitch Types
Next, each section of the design is assigned stitch types based on
what stitches will best represent the artwork. First, the digitizer adds
the underlay stitches. Although underlay stitches are not visible in a
finished logo, having the correct underlay stitches is necessary for
creating a great looking logo. Underlay helps stabilize the fabric to
the backing, lay down the nap of the fabric so that the remaining
stitches have a smooth surface to embroider on and also add density to
the design. Stitches tend to sink into the fabric or the fabric shows
through the design if the underlay isn't proper.Although there are only
three basic stitch types: run, satin and fill stitches, there are
variations of these stitch types. For example, fill stitches are used to
cover large areas; but, the digitizer must decide what type of fill
stitch to use, the direction of the fill and where the fill should start
and stop in the design. The type of fabric the logo will be embroidered
on must be considered when the stitches are being decided and
appropriate adjustments should be made. Stitches will sink into fabrics
such as polar fleece and lay on the surface of denser fabrics such as
nylon. A logo that was originally digitized for denim won't look as good
when embroidered on a pique knit where the stitches sink into the
fabric.
The Push and Pull Factor
"Push and Pull" is another important aspect of embroidery. While
being embroidered, it is possible that a design may move. This will
cause shifting in some stitches. There is higher chance of shifting when
using long stitches, heavy fabric, tightly wound bobbin thread and
large areas of thread. The digitizer should rectify the effects of "push
and pull" and make adjustments.
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